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 MIXING CYCLES 

 RECOMMENDED CHARGING SEQUENCES FOR MIXERS

 

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THE TWIN SHAFT MIXING CYCLE

Although the total cycle time is dependent on the speed at which the charging takes place as well as the type of concrete being produced, typically Ocmix twin shaft mixers can produce a batch of wet cast or ready-mix concrete in less than 90 seconds, with dry-cast, block and paver mixes taking a little longer, although we do not recommend twin shaft mixers for dry-cast concrete due to buildup on the shafts.  Note that some admixtures require extra mixing time.  The diagram below assumes that the aggregates are waiting in a skip or hopper, ready for discharge.  Note the Premix time before water is added;  this is essential to proper mixing and fast mixing times. The short total cycle time allows many plants to be upgraded to give double the output by replacing the mixer only, compared with adding a second mixer, which requires extra conveyors, chutes, holding hoppers and often an increase in elevation of bins and weigh hoppers.

Wet cast cycle (typical).  Dry cast not shown - we recommend Planetary for all dry cast applications

Charge aggregates 

5s

 

 

 

 

 

 

 Refill

 

 

 

Charge cements

 

15sec

 

 

 

 

 

 

Refill

 

 

Premix time

 

 

20 sec

 

 

 

 

 

 

Premix

 

Charge water

 

 

 

20 sec

 

 

 

 

 

 

Refill

Charge admixes

Air

 

 

Other

 

 

 

Refill

 

 

etc.

Final mixing time

 

 

 

 

20 sec.  

 

 

 

 

 

 

Discharge time

 

 

 

 

 

8 sec

 

 

 

 

 

Door close

 

 

 

 

 

 

2s

 

 

 

 

Total cycle time

Beginning to end = 90 seconds

 

 

 

 


THE PLANETARY MIXING CYCLE

Although the total cycle time is dependent on the speed at which the charging takes place as well as the type of concrete being produced, typically Ocmix planetary mixers can produce a batch of wet cast concrete in less than 120 seconds, with dry cast, block and paver mixes taking a little longer, depending on the type of moisture/water dosing system employed.  Note that some admixtures require extra mixing time.  The diagram below assumes that the aggregates are waiting in a skip or hopper, ready for discharge.  Note the Premix time before water is added;  this is essential to proper mixing and fast mixing times.  Mixer discharge is from 30 seconds for repetitive loads to 40 seconds for full cleanout when running different colored products etc.  Contact us for specific applications.

Wet cast cycle (typical)

Charge aggregates 

5s

 

 Refill

 

Charge cements

 

15 sec

           

Refill

   

Premix time

   

20 sec

           

Premix

 

Charge water

     

20 sec

           

Refill

Charge admixes

Air

 

Other

 

Refill

 

etc.

Final mixing time

 

20 sec.  

 

Discharge time

 

26-36 sec

 

Door close

 

4s

 

Total cycle time

Beginning to end = 110 to 120 seconds

 


Dry cast cycle (final water added as moisture is monitored, see "Fast Micromix")

Charge aggregates 

5s

 

 

 Refill

 

Charge cements

 

15 sec

             

Refill

   

Premix time

   

20 sec

             

Premix

 

Charge main water

     

15 sec

             

Refill

Charge admixes

Air

 

Other

 

Refill

 

etc.

Add final water

       

30-40 sec.

             

Final mixing time

 

40-50 sec.  

           

Discharge time

 

 

26-36 sec

 

Door close

 

 

4s

 

Total cycle time

Beginning to end = 125 to 145 seconds

 


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Last updated:  July 24, 2010                Next ]


Contact us directly at:

U.S. / Canada
  6428 Trans-Canada Highway, St Laurent, QC,
H4T 1X4, Canada. 

   Phone: +1 514 940 0337  
or  toll free: 1 800 632 7083
    Fax:     +1 514 940 0342     

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(sales, information, Espanől)
Bank of America City Centre
401 E. Las Boulevard - Suite 130
Ft. Lauderdale    FL 33301

Phone: +1 954 828 9316 
Fax: +1 954 522 2170

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