The
Ocmix RG twin-shaft mixer produces high quality concrete at high speed with
outstanding reliability; it
combines an extra-rigid frame with work proven power train and
innovative shaft seals that can last for the life of the mixer. Ocmix RG
double-shaft mixer is ideal for
large batches of wet precast, SCC and
ready-mix concrete.
The objective of a
concrete mixer is to make a batch of
concrete quickly and completely. The twin shaft mixer's powerful compulsory spiral
mixing action throws particles from each side of the mixer towards the center,
where they combine; the water is forced through powerful jets into the
mix, where it is absorbed completely, allowing the cement slurry to coat
all the aggregate particles uniformly and form the strongest concrete.
Because the mixing occurs
in free space above the mixer floor, the wear on the liner plates is
very low. Ocmix's extra
hard wearing liner and paddles,
high-efficiency gears and
reliable shaft seals give it the lowest
running cost of any dual shaft mixer on the market. With its piggyback
mixer feed system, it forms the no-problem heart of a great plant.
Ocmix mixers are made in Italy. Ocmer's
policy is "PQRS" - Performance, Quality, Reliability and Service.
Ocmix's 2-stage
high-efficiency gearbox runs cool, assuring you of long life and
best reliability; the top-mounted motors with V-belt drives
absorb shock loads. Molded safety cover meets OSHA
requirements and positively prevents even finger access.
Its easy removal, combined with gearbox, splined shaft joint and
bearing accessibility mean that if you ever need to replace any
parts, you can do it within a one-day shutdown.
To ensure true mounting faces
and dimensional accuracy, all mountings for gearboxes and
bearings are machined with the whole mixer on the machining
center, after fabrication is complete. The mark of quality.
Ocmix's innovative
shaft seals include two separate lip seals that form a positive
seal against concrete inside the mixer. The grease pump
distributes a tiny amount of grease to each of the four seals and bearings in turn
through four separate feeds that lubricate the bearing and each
part of the seal, with different flow rates. Total grease
consumption is only 100 grams per day, eliminating even the
smallest chance of contaminating the concrete.
Any stoppage in grease flow or blockage of the distributor
creates an alarm signal.
The one-piece
bearing/seal mount prevents any chance of misalignment while
positive separation between seal and bearing prevents
contamination of the bearing.
DISCHARGE
DOORS
The hydraulically operated
discharge door has Open and Closed position switches plus an
optional part-open switch. The eccentrically mounted door
and rubber seals ensure watertight operation and a long,
wear-free life. Dual pressure/position sensing gives a
cross-check on full closing while compensating for wear.
Both full and reduced width doors are available; the
reduced width version
reduces the height of the discharge chute in
applications where a slightly longer discharge time is
acceptable. Door position switches are proximity type and
are adjustable, with a precise positioning action.
Note the covers on the
liner plate fasteners; these are welded nuts, allowing
replacement without need for access from underneath.
WEAR PARTS
Ocmix paddles and liner
plates are Italian-made ni-hard cast iron with certified minimum
HB600 hardness, guaranteeing the best strength and longest wear.
Mixing arms are cast from spheroidal cast iron for toughness
with wide, streamlined design to minimize buildup.
Their 90º angle optimizes mixing action while minimizing stress
of the shafts. The no-collar and one-size-fits-all arm design minimizes spare parts
as well as making replacement simpler.
The Ocmix RG mixer shell
accommodates more paddles than most others of the same capacity, making it the
fastest and most homogeneous mixing in the industry.
PIGGYBACK MIXER FEED
SYSTEM
The no-problem plant is quickly erected by use of the optional
professionally designed Piggyback Mixer Feed Unit. It houses a fully enclosed
aggregate hopper with clam gate, cement scale with butterfly
valve and water scale with large diameter discharge manifold.
Weighed admix containers can be added too. The whole
assembly, including upper access platform, stands atop the
strong mixer
body and is integrated into the mixer's top cover, making erection of
the whole plant a simple and speedy procedure. Structure
and scale hoppers are of hot galvanized steel; dust shell
is painted. Note that air bags are not recommended for
dust suppression; an air filter is used since this can handle the large
volume of displaced air without any problem.
AGGREGATE BYPASS
OPTION
Unique to
Ocmix, a hinged sidewall (shown part-open) allows aggregates to enter the mixer or to bypass. In
the bypass mode, the mixer handles sand, cement and water; the
aggregate discharges straight into the transit mixer as the
mixer discharges the sand/cement/water slurry. Final mixing
takes place in the transit mixer; this allows the plant to
handle double the batch size, double the throughput per hour,
while still gaining the advantage of better mixing and superior
concrete.
Even the largest trucks can be filled in one step with only an
RG7500 (6.6 yd) dual-shaft mixer.
Another variation is
a combined cement and aggregate bypass, allowing the mixer to be
bypassed completely when desired. The cement bypass pipe is
shown at left in the picture.
ACCESS HATCH
Large opening in cover allows easy
access for maintenance and cleaning. Spring counterbalanced on
both sides, the hatch is easily opened. It contains two inspection
hatches; both inspection and main hatches are gasketted and a
safety limit switch is standard. Optionally, a Key Transfer Lock
can be fitted as well.
MIXER MONITOR
The Ocmix Mixer Monitor is an
optional touch screen controller that monitors lubricant levels in
gearboxes and hydraulic system as well as motor temperatures and grease
distributor, with alarm warning for fault conditions. An hours
counter keeps track of running time and maintenance intervals.
Motor current is monitored and a trend graph can be shown on the screen.
All data is stored and an alarm log can be accessed and downloaded as a
record of performance.
HIGH PRESSURE
WASHOUT
The
High Pressure Washout option includes two
rotating jet assemblies that force powerful jets of water in every
direction, cleaning every surface thoroughly. A high-power manual gun
is supplied for hand cleanup of the remaining difficult spots
PARTS
Full parts
stock with same day shipment throughout North America
Mixing cycle and mixer charging sequence: we
recommend charging the dry ingredients and pre-mixing before water is
added. This has been proven to improve coating of aggregates and
give faster overall mixing cycle times.
More.
Specifications subject to change - check
with us before using, or request drawings.
Ocmix RG is a top quality twin shaft mixer at a reasonable
price. Together with Ocmer's policy of first-class service, we can
offer a better experience. Contact us for the latest information.
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U.S. / Canada
6428 Trans-Canada Highway, St
Laurent, QC,
H4T 1X4, Canada.
Phone: +1 514 940 0337
or toll free: 1 800 632 7083
Fax: +1 514 940 0342
Latin
America and Caribbean
(sales, information, Espanõl)
Bank of America City Centre
401 E. Las Boulevard - Suite 130
Ft. Lauderdale FL 33301
Phone: +1 954 828 9316
Fax: +1 954 522 2170